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Ultrasonic cleaning machines optimize cleaning processes in aerospace manufacturing
admin
2025-05-30 14:19:13
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The application of ultrasonic cleaning machines in the field of aerospace manufacturing can effectively improve the cleaning efficiency of parts, reduce the intensity of manual labor, and play an important role in improving production efficiency and product quality.


Cleaning process:


1. Pretreatment: Classify the parts to be cleaned and pre-treat them according to different materials, dirt levels, types of contaminants, etc. For loose dirt, tools can be used for preliminary cleaning.


2. Ultrasonic cleaning: Put the parts into the ultrasonic cleaning machine, select the appropriate cleaning agent and cleaning temperature according to the material, shape, size, etc. of the parts, and turn on the ultrasonic cleaning machine for cleaning.


3. Rinse: Put the cleaned parts into the rinsing tank and rinse them with clean water to ensure that there is no residual cleaning agent on the parts.


4. Drying: Dry the rinsed parts, which can be dried naturally or by drying.


Optimization plan:


1. For parts of different materials, you can choose the appropriate cleaning agent and cleaning temperature to avoid damage to the parts. For example, for aluminum alloy parts, you can use a mild cleaning agent and avoid using strong acids or strong alkalis.


2. For parts with complex shapes, multi-frequency and multi-angle ultrasonic generators can be used to improve the cleaning effect.


3. For blind holes, deep holes and other difficult-to-clean parts, high-pressure jets, vibrations and other methods can be used for auxiliary cleaning to improve cleaning efficiency.


4. In the rinsing process, countercurrent rinsing can be used to improve the rinsing effect.


5. In the drying process, you can choose a suitable drying method, such as drying, vacuum drying, etc., to ensure that the parts are thoroughly dried.


Implementation effect:


After implementing the above optimization scheme, the cleaning efficiency of the ultrasonic cleaning machine has been significantly improved, while reducing the labor intensity, improving production efficiency and product quality. The specific effects are as follows:


1. Improved cleaning efficiency: By optimizing factors such as ultrasonic generators, cleaning agents, and cleaning temperatures, the cleaning efficiency is improved and the cleaning time is reduced.


2. Improved cleaning quality: By optimizing auxiliary cleaning and rinsing methods, the cleaning quality is improved, and residues and damage are reduced.


3. Reduced labor intensity: By optimizing automated cleaning and drying methods, the degree of manual participation is reduced and the labor intensity is reduced.


4. Improved production efficiency: By optimizing the cleaning process, the cleaning time, labor and energy costs are reduced, and production efficiency is improved.


5. Improved product quality: By improving the cleaning quality, the quality and reliability of the product are effectively improved.


For parts of different materials, shapes and contamination levels, the cleaning effect and efficiency can be further improved by optimizing factors such as ultrasonic generators, cleaning agents, cleaning temperatures, auxiliary cleaning and drying methods. The implementation of these optimization solutions can significantly improve the cleaning effect and efficiency of ultrasonic cleaning machines, reduce production costs and labor costs, and enhance the competitiveness of enterprises.