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Five-tank Fully Automatic Ultrasonic Cleaning Machine Cooperation Case
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2023-09-20 08:58:26
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The five-tank fully-automatic ultrasonic cleaning machine is a highly cost-effective fully-automatic hot-selling model. It is stocked in batches at the factory and shipped quickly. It is used to clean various stains attached to the surface of workpieces, remove oil, rust, carbon deposits, Remove glue, dust, ink, rosin solder, solder trace oxide scale, etc. Ultrasonic cleaning and rinsing combined with drying technology can achieve good cleaning results, and the use of automated ultrasonic cleaning equipment can greatly improve cleaning efficiency and reduce cleaning costs.

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1. Equipment name: Five-tank fully automatic ultrasonic cleaning machine


2. Equipment usage: cleaning and removing oil stains on product parts


3. Equipment capacity: Can work continuously every day, 8-12 hours per shift; cleaning cycle is 3-5 minutes per basket, depending on product conditions


4. Cleaning process:


Loading → 1# ultrasonic rough cleaning + filtration cycle → 2# surge bubble rinse → 3# ultrasonic rinse → 4# ultrasonic rinse → 5# hot air drying → unloading


5. Equipment structure and composition


Mainly consists of ultrasonic generator, transducer, ultrasonic cleaning tank, hot air drying tank, self-circulation system, automatic constant temperature control system, loading and unloading station, basket-type device, single-arm manipulator, closed structure, electrical control cabinet, PLC It is composed of human-machine interface touch screen control system and so on.


6. Equipment description:


The five-tank fully automatic ultrasonic cleaning machine is a fully automatic machine. The cleaning process is controlled by a PLC program and an industrial monitoring human-machine interface touch screen. It is a continuously working device composed of five stainless steel ultrasonic cleaning tanks and a hot air drying tank. The operator places the cleaning basket containing the workpiece on the loading table, and the single-arm traversing manipulator sends the cleaning basket to each process section in turn, performs a series of cleaning on the workpiece, and sends the cleaned workpiece to the discharging table. In this position, the operator lifts the product cleaning basket out of the equipment at the exit, unloads the workpiece, loads it, and then uses it in the cleaning machine again. The entire cleaning machine equipment is a closed structure.


7. Advantages of equipment:


1. PLC human-machine interface control, automatic cleaning and drying


2. Fast pace, 4-6 minutes/basket, good cleaning effect on complex parts


3. Slot 1 and slot 2 are equipped with up and down throwing functions to make the workpiece cleaner.


4. Recycling, low solvent loss


5. Time, temperature and power are adjustable


6. The thickness of the inner tank is 2.0mm, and the pneumatic cylinder head drying tank


7. Adopt input vibrating plate to facilitate later maintenance


8. The manipulator uses servo motor positioning control to move up and down, left and right, and the positioning is accurate.


9. Equipped with low liquid level controller, sound and light alarm and touch prompt


10. The whole machine has a closed structure and is equipped with a visual window, making it safer



Tullker - Makes Cleaning Easier


Tullker Co., Ltd.—an environmentally friendly industrial cleaning solution provider that focuses on ultrasonic industrial cleaning and integrates R&D, production, marketing, and after-sales. In ultrasonic cleaning, vacuum hydrocarbon cleaning, two-fluid cleaning, spray cleaning, A large number of successful cases have been accumulated in the fields of DPF regeneration and cleaning, and are sold in 96 countries around the world.