The nine-slot roller fully automatic ultrasonic cleaning machine is specially designed for cleaning small workpieces, such as lithium battery poles, copper and aluminum parts, small hardware, plastic parts, etc. It can remove grease, rust, oil wax, dust, etc. on the workpieces. Cutting fluid, emulsion, carbon deposits, oxide scale, etc., multi-slot roller rotation cleaning, slits and blind holes can achieve good cleaning results, and the use of automated ultrasonic cleaning equipment can greatly improve cleaning efficiency and reduce cleaning costs. cost.

1. Equipment name: Nine-slot roller fully automatic ultrasonic cleaning machine

2. Equipment usage: degreasing, decontaminating and passivating aluminum alloy accessories

3. Equipment capacity: can work in three consecutive shifts every day, each shift lasts 8 hours, and the cleaning cycle is 5 minutes per basket.

4. Cleaning process:

Loading (manual cart) → 1#2# drum ultrasonic rough cleaning + filtration cycle → 3#4# drum ultrasonic rinse → 5# drum passivation treatment → 6# drum ultrasonic rinse → 7# drum air cutting and dehydration → 8# 9# drum hot air drying → unloading (manual cart)

5. Equipment structure and composition

The fully automatic ultrasonic cleaning machine mainly consists of: upper and lower material level carts, ultrasonic cleaning tanks, automatic temperature control heating systems, robotic arm walking systems, inlet and drainage devices, racks, ultrasonic generators, transducers, and fully automatic gantry roofs. The car is composed of intelligent manipulator, closed outer cover, observation window, complete equipment, cleaning blue, PLC touch screen, electrical control system and exhaust device.

6. Equipment structure description

The operator places the basket containing the products that require surface treatment at the designated position on the loading area of the cart. The robot automatically senses and lifts to the predetermined position, and puts it into the functional tank for processing. After completion, it automatically lifts the basket and proceeds with each process in sequence. Clean in the required time and put it into each treatment tank. After completing each cleaning process in sequence, the robot will send the washed blue to the unloading area. After the operator takes out the product, the product to be cleaned will be released again, that is, the entire process is completed. . The entire process is controlled by a fully automatic intelligent manipulator PLC touch screen system.

7. Equipment control and protection functions

1. Ultrasonic time control: adjustable setting (with alarm);

2. The workstation with heater is adjustable (constant temperature requirement);

3. Heater solution over-temperature protection;

4. The motor and water pump are protected against overcurrent and overload;

8. Advantages of equipment

1. The drum rotates for cleaning and drying to improve cleanliness and shorten drying time.

2. Can work continuously for 24 hours, cleaning cycle is 5 minutes/basket

3. Equipped with filtration circulation system, low solvent recycling loss

4. It can be equipped with two kinds of baskets, drum and square basket, and both large and small workpieces can be cleaned.

5. It adopts gantry-type multi-arm manipulator, which can bear heavy weight and can move multiple baskets at the same time.

Tullker - Makes Cleaning Easier

Tullker Co., Ltd.—an environmentally friendly industrial cleaning solution provider that focuses on ultrasonic industrial cleaning and integrates R&D, production, marketing, and after-sales. In ultrasonic cleaning, vacuum hydrocarbon cleaning, two-fluid cleaning, spray cleaning, A large number of successful cases have been accumulated in the fields of DPF regeneration and cleaning, and are sold in 96 countries around the world.