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Hydrocarbon solvent fully automatic ultrasonic cleaning machine cooperation case
admin
2023-09-27 14:06:40
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The hydrocarbon solvent fully automatic ultrasonic cleaning machine is currently a widely used cleaning equipment, and has been used in large quantities by domestic and foreign companies. Hydrocarbon cleaning agent is a new type of environmentally friendly industrial solvent cleaning agent. It is composed of two elements: carbon and hydrogen. It is a hydrocarbon derivative. It can be regarded as a kind of "oil". According to the principle of similar miscibility, hydrocarbon solvents can Dissolves the grease attached to the surface of hardware parts, drawn parts, precision parts, auto parts, etc., and has good cleaning power. It has been widely used in industrial cleaning in the hardware industry, precision electronics industry, auto parts industry, etc.

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1. Equipment name: Five-slot hydrocarbon solvent fully automatic ultrasonic cleaning machine


2. Equipment usage: deep oil and wax removal of precision workpieces, efficient hydrocarbon cleaning, environmental protection and zero emissions


3. Equipment capacity: Can work continuously every day, 8-12 hours per shift; cleaning cycle is 3-5 minutes per basket, depending on product conditions


4. Cleaning process: (The whole machine is equipped with an automatic fire extinguisher system device)


Loading → 1# hydrocarbon ultrasonic rough cleaning → 2# hydrocarbon ultrasonic fine cleaning → 3# hydrocarbon ultrasonic rinse → 4# ultrasonic rinse → 5# attracting hot air drying → unloading


5. Equipment structure and composition


It mainly consists of ultrasonic generator, transducer, ultrasonic cleaning tank, vacuum hot air drying tank, self-circulation system, automatic constant temperature control system, loading and unloading station, basket-type device, single-arm manipulator, closed structure, automatic fire extinguisher device, It is composed of electrical control cabinet, PLC human-machine interface touch screen control system, etc.


6. Equipment description:


The five-slot hydrocarbon solvent fully automatic ultrasonic cleaning machine is a fully automatic one. The cleaning process is controlled by PLC program and industrial monitoring human-machine interface touch screen. It is a continuous working system composed of 5 stainless steel ultrasonic cleaning tanks and hot air drying tanks. device. The operator places the cleaning basket containing the workpiece on the loading table, and the single-arm traversing manipulator sends the cleaning basket to each process section in turn, performs a series of cleaning on the workpiece, and sends the cleaned workpiece to the discharging table. In this position, the operator lifts the product cleaning basket out of the equipment at the exit, unloads the workpiece, loads it, and then uses it in the cleaning machine again. The entire cleaning machine equipment is a closed structure.


7. Advantages of equipment:


1. Industrial configuration, supports long working hours, about 3-5 minutes/basket


2. Recycling, environmental protection, "zero" emissions, and cost reduction


3. Equipped with a set of 5P chiller, cooling coils are installed at the bottom of tanks 1-4 to lower the cleaning temperature, reduce solvent volatilization, and improve the overall safety protection of the equipment.


4. Tanks 1-4 are all equipped with filter circulation systems to save cleaning fluid and improve cleanliness.


5. The slot covers all use pneumatic cylinder covers to improve safety during use.


6. Attract hot air for drying and shorten drying time


7. Equipped with intelligent fire temperature detector, fire extinguishing agent leakage alarm device, and fully automatic CO2 fire extinguisher



Tullker - Makes Cleaning Easier


Tullker Co., Ltd.—an environmentally friendly industrial cleaning solution provider that focuses on ultrasonic industrial cleaning and integrates R&D, production, marketing, and after-sales. In ultrasonic cleaning, vacuum hydrocarbon cleaning, two-fluid cleaning, spray cleaning, A large number of successful cases have been accumulated in the fields of DPF regeneration and cleaning, and are sold in 96 countries around the world.