The hydrocarbon vacuum fully automatic ultrasonic cleaning machine can not only eliminate the air on the surface and gaps of the workpiece, improve the cleaning effect, reduce the consumption of cleaning agents, but also recycle and reuse the cleaning agents, reduce costs, and also solve environmental issues such as wastewater discharge. Multiple safety protections ensure safety.

1. Equipment name: Three-slot hydrocarbon vacuum fully automatic ultrasonic cleaning machine

2. Equipment customer requirements

1. Users clean metal products

2. Number of function slots: 3

3. Cleaning frequency: 28/40KHz

3. Cleaning process:

Loading → 1# vacuum throwing ultrasonic cleaning + filtration cycle → 2# vacuum throwing ultrasonic rinsing → 3# vacuum bath + drying → unloading

4. Equipment structure and composition

The three-tank hydrocarbon vacuum fully automatic ultrasonic cleaning machine mainly consists of an ultrasonic cleaning tank, an ultrasonic generator, a transducer, a cleaning tank, a vacuum pump system, a bath and drying system, an automatic temperature control, a cooling system, an inlet and outlet device, and an intelligent robotic arm. System, inlet and drainage device, rack, closed cover observation window, outer door panel, operation panel PLC control electrical system, etc.

5. Equipment structure description

This equipment manually places the washing basket loaded with workpieces onto the loading table of the equipment, and the equipment automatically transports it to the equipment for vacuum cleaning, vacuum rinsing, vacuum steam bath washing + drying. When the cleaning blue is sensed on the loading table, the loading table starts After running, the cleaning basket is sent to the designated position, and the robot hand sends the cleaning basket to each process in turn. After a series of cleaning processes, the workpiece is sent to the unloading position. After the lower material level senses the cleaning blue, the unloading table Start operation, and send the cleaning basket to the outside of the equipment. After completion, the cleaning basket is transported to the unloading table for cooling before being manually unloaded. An unpowered roller line is configured to facilitate manual turnover of the cleaning basket, and the entire cleaning surface treatment process is completed. .

6. Principle of ultrasonic cleaning

Ultrasonic waves are ultrasonic electrical signals higher than 20KHz generated by an ultrasonic generator. They are converted into mechanical vibrations of the same frequency through the pressure inverse effect of the transducer, and are radiated in the cleaning fluid in the form of ultrasonic longitudinal waves. Due to the alternating effect of the negative pressure zone and the positive pressure zone of ultrasonic longitudinal wave propagation, countless tiny bubbles with a pressure exceeding 1000 atmospheres are generated and then explode instantly, forming a fine local bombardment on the surface of the object to be cleaned, removing dirt on the surface of the object and in the gaps. Rapidly peeling off, this is the "cavitation effect" unique to ultrasonic cleaning.

7. Equipment working conditions

1. Ambient temperature: 0℃～30℃ is most suitable

2. Factory level: clean factory (actual).

3. Relative temperature: ≤90%

4. Environmental ventilation: good

5. Inlet and drainage pipeline: The supplier is responsible for installing the location specified by the user.

6. Main power supply: 380±10% 50HZ

8. Control and protection functions

1. Work station time control: continuously adjustable;

2. Low liquid level protection and alarm function;

3. Solution over-temperature protection;

4. Workstation with heater: RT~adjustable;

5. The motor and water pump are protected against overcurrent and overload;

6. Wash basket unloading prompt and alarm;

7. Emergency stop buttons are provided on the control panel and loading and unloading positions.

9. Advantages of vacuum hydrocarbon fully automatic cleaning equipment

1. Vacuum ultrasonic cleaning, slits and blind holes can be effectively cleaned

2. Equipped with a steam generator and distillation regeneration device to achieve "0" emissions and a distillation capacity of 100L per hour

3. Equipped with an air-cooled industrial chiller to ensure that the liquid temperature is below the flash point of the cleaning agent

4. The inner groove is 8-15mm, and the groove cover is made of t15mm aluminum plate pneumatic cylinder cover.

5. Vacuum bath drying to further improve cleanliness and shorten drying time

6. Equipped with CO2 automatic fire extinguishing device and mechanical fire extinguishing system

7. With automatic replenishment, low liquid level automatic protection and alarm function

8. Using Mitsubishi brand PLC and Japanese Omron digital thermostat and other well-known domestic and foreign brand accessories, the performance is stable and reliable.

9. Use multiple safety protections such as explosion-proof pumps, explosion-proof electrical boxes, explosion-proof fans, and leakage protection devices.

Tullker - Makes Cleaning Easier

Tullker Co., Ltd.—an environmentally friendly industrial cleaning solution provider that focuses on ultrasonic industrial cleaning and integrates R&D, production, marketing, and after-sales. In ultrasonic cleaning, vacuum hydrocarbon cleaning, two-fluid cleaning, spray cleaning, A large number of successful cases have been accumulated in the fields of DPF regeneration and cleaning, and are sold in 96 countries around the world.